Liquid Milk Aseptic Filling Machine Combiblock System

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  • High integration, small footprint and high return on investment.
  • Newamstar 6th generation blowing machine, with production output of up to 2750 bottles/mold/hour.
  • Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
  • Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
  • With online inspection and rejection system to control the quality of preform, empty bottle and label.
  • Full servo synchronization control, quick changeovers, with flexible production.
  • With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

Newamstar medium-and-high-speed PET bottle aseptic cold filling technology can be applied to a wide range of beverage products. Based on the aseptic cold filling technology, the Company has developed an aseptic Blowing-Filling-Capping Combibloc that integrates solutions of blowing bottles, packaging materials sterilization, filling and capping. The equipment has perfect package hygiene conditions and complete sterilization process. The complete isolation area guarantees the sterility in the liquid packaging process, providing the perfect packaging service for highly-and-low-acid products.

Application Scope:  
Mainly used for packaging PET bottles of juice, liquid milk, tea, energy drinks, etc.
Capacity Range:
12000 bottles/hour -48000 bottles/hour; for the bottle types of 150ml-1500ml

Technical Features:
1. Friendly HMI with easy switch for multi-languages.
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly.
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air.
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container.
5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines.
8. A sterilization process for a variety of packaging materials to meet the needs of various products.
9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling.
10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer.
11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line.
12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment.

Item Remark Capacity
Water Treatment System 5 – 100T/H
Beverage Pre-treatment System 5 – 60T/H
Filling production line Aseptic Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Blowing Filling Capping Combiblock PET Bottle 12,000 – 81,000BPH
Rotary Blow Molding Machine PET Bottle 12,000 – 81,000BPH
Hot Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling Combiblock Line(Middle Temperature) PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling (ESL) Combiblock Line PET Bottle 12,000 – 43,200BPH
Bottled Water Filling Combiblock Line PET Bottle 12,000 – 81,000BPH
3L-10L Big Bottle Water Filling Combiblock Line PET Bottle 16,000 – 81,000BPH
5L Big Bottle Water Blowing Filling Capping Combiblock Line PET Bottle 2,000 – 12,000BPH
CSD Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Glass Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Can 9,000 – 30,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) PET Bottle 5,000 – 36,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) Glass Bottle 5,000 – 36,000BPH
3L-5L Big Bottle Edible Oil Filling Combiblock Line PET Bottle 1,000 – 6,000BPH
Liquid Household & Personal Care Products Filling Combiblock Line PET Bottle 5,000 – 36,000BPH
Beer Filling Combiblock Line PET Bottle 12,000 – 48,000 BPH
Barreled Water Filling Combiblock Line 3/5 Gallon 600 – 3,000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5,000 – 81,000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

 

About Newamstar:

Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions.

Newamstar’s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.

Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”.

Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate.

Contact Us:

E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509
Facebook: https://www.facebook.com/newamstarchina/
Youtube: https://www.youtube.com/channel/UCzAkD6pk20Bq3gObAskZxYw

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    by Aseptic Filling Machine

    Liquid Milk Aseptic Filling Machine Combiblock System

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